MAGNETISERS / FIXTURES

Motor fixture

The magnetising fixture is the mechanical interface between the component to be magnetised and the magnetiser.  The fixture produces the specific magnetic field pattern that is required for that particular application.  Hirst Magnetic Instruments Ltd. have a wealth of experience in the design and manufacture of magnetising fixtures.

In its simplest form the magnetising fixture is a simple coil with the required field along the axis of the coil.  The required components to be magnetised are placed in the coil while the magnetising pulse is applied.

Complex multipole fields are often required for magnetising of competed assemblies, such as motors.  The fixture may contain several individual coils with appropriate pole pieces to complete the magnetic circuit when the component is fitted to the fixture.

J2A fixture
A J2A fixture with interchangeable pole pieces.

Another common fixture (J2A) consists of a U shaped iron core with interchangeable pole pieces which are secured to the top of the iron core.  The required magnetic field is produced between the adjustable pole pieces.

For magnetising of rare earth magnets, air cored fixtures are usually provided as the fields required are above the saturation level of iron cores and therefore the field cannot be "directed" to an area away from the centre of the coil.

Many applications require individual magnets, or a final assembly with magnets fitted, to be calibrated to a specific parameter.  This could be performed by applying demagnetising pulses in the opposite direction to the original magnetising pulse, or using a second coil to apply a field at right angles to the magnetising pulse. This is particularly suitable where the component uses the strength of the magnet field in a single direction.  The MCSD range of Hirst magnetisers are often supplied as dual output units for this application.

Dependent upon the frequency of operation and energy used, the fixture may require external cooling to prevent overheating of the coil.  This can be achieved using compressed air, water or oil circulating through the fixture.  Hirst can supply complete cooling systems to compliment our fixtures as a complete turnkey solution.


Special fixture for skewed pole magnetising.

Custom fixtures may also contain embedded search coils to be connected to a Hirst Integrating Fluxmeter as part of a quality control or magnet calibration system.

Our fixtures are usually supplied with the windings of the coils fully encapsulated in epoxy resin. This provides a good mechanical support for the windings and provides operator safety by insulating the windings, which can see voltages of up to 3,000 volts.

Hirst Magnetic Instruments Ltd. can also manufacture coils to suit a customer's particular application or to interface with 3rd party magnetiser.

TURNKEY SOLUTIONS

Turnkey solutions diagram
Our approach objective is simple, total customer satisfaction. From initial consultation, through the design phase to manufacture and supply, Hirst will effectively manage the whole process making your "turnkey solution" a reality.
Click to view  case studies of turnkey solutions

MAGNETISER PRODUCT RANGE

Click for MCSD Series Magnetiser Information

MCSD Series Magnetiser

The MCSD series specifically uses non-polar capacitor technologyClick to view product information on the MCSD Series Magnetiser
Click for MCD Series Magnetiser Information

MCD Series Magnetiser

The MCD series is similar to the MC series but has the ability to demagnetiseClick to view product information on the MCD Series Magnetiser
Click for MC Series Magnetiser Information

MC Series Magnetiser

The MC series is capable of handling medium to high production ratesClick to view product information on the MC Series Magnetiser
Click for M Series Magnetiser Information

M Series Magnetiser

Magnetisers from this range are best suited for low to medium production ratesClick to view product information on the M Series Magnetiser

CHOOSING THE RIGHT SOLUTION

To help us provide the best solution for your magnetising application, we have prepared a short on-line questionnaire. Please view this questionnaire to enable us to provide a quick response to your requirements.
Click to use the on-line questionaire to help you choose the right Hirst Magnetics solution



  PRODUCTS: Magnetisers | Demagnetisers | Magnet Characterisation | Instruments | Coils | Electro Magnets | Gaussmeters | Fluxmeters
SERVICES: Consultancy | Services | Turnkey Solutions
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2004 Hirst Magnetic Instruments Ltd. Tesla House, Tregoniggie, Falmouth, Cornwall TR11 4SN. United Kingdom.
Telephone +44 (0) 1326 372734 | Fax +44 (0) 1326 378069
European Union Regional Development Fund

Hirst Magnetic Instruments Ltd. received funding from the BIG2 Project funded from the ERDF as part of the European Structural and Investment Funds Growth Programme 2014-2020