CASE STUDY 2:
SPECIALISED MECHANICAL HANDLING
PROCESSOR / MAGNETISER

Specialised Mechanical Handling Processor / Magnetiser

A European company was looking for a specialist magnetising system to magnetise assemblies to saturation.  The 25mm long assemblies consists of two Neodymium Iron Boron magnets separated by a steel bar and moulded over with plastic.

The magnetising system had to process four magnet assemblies every 1.25 seconds.

To meet the magnetising need, a special air cored four column magnetising coil was developed to allow gravity to feed the parts from overhead bowl feeders.  The feeding of parts was controlled by pneumatic clamps together with component level sensors.  Heat build-up in the magnetising coil was dissipated using compressed air.

A mechanism was incorporated below the coil to allow 100% testing of each part and either rejected via a deflector gate or passed and placed onto a steel exit conveyor to keep the parts orientated.

The system included an M4kJa magnetiser for magnetising the assemblies and an IFM01 Integrated Fluxmeters to measure the magnetic strength of each magnet.

The design had to take into consideration continuous development where each magnetiser would have to support two mechanical handling systems in the future.

The contract value for the design and build of stage one was in excess of £45,000



Click for case study 1 microprocessor controlled magnetiser and test station information

CASE STUDY 1
Microprocessor Controlled Magnetiser and Test Station

A northern UK company was looking to find a complete system that would process plastic bonded ferrite magnets contained with a ring gear.

View case study Microprocessor controlled magnetiser and test station
Click for case study 2 specilaised mechanical handling processor / magnetiser information

CASE STUDY 2
Specialised Mechanical Handling Processor / Magnetiser

A European company was looking for a specialist magnetising system to magnetise assemblies to saturation.

View case study specilaised mechanical handling processor / magnetiser information
Click for case study 3 high volume pick and place magnetising system information

CASE STUDY 3
High Volume Pick and Place Magnetising System

A UK based company needed a fully automatic system to feed, magnetise and load magnets into a plastic housing being assembled on a rotary table.

View case study high volume pick and place magnetising system information
Click for case study 4  - Possible the world largest commercial magnetiser

CASE STUDY 4
Very high energy magnetising system

A UK based company needed a magnetiser for magnets that weighed in at 1.4 Tonnes. And required a magnetiser of over 300kJ of energy

View case study high volume pick and place magnetising system information

CHOOSING THE RIGHT SOLUTION

To help us provide the best solution for your magnetising application, we have prepared a short on-line questionnaire.  Please view this questionnaire to enable us to provide a quick response to your requirements.
Click here to view the on-line questionaire to help you select the correct magnetiser solution